Design and Evaluation of Orodispersible Tablet of Aceclofenac Using Different Superdisintegrants by 23 Factorial Designs

 

 

DG Umalkar1*, GV Shinde1, GS Bangale1, Rajesh KS2 and  RSR Murthy2

1Parul Institute of Pharmacy, Limda, Vadodara-391760, Gujarat, India

2Indo Soviet Friendship College of Pharmacy, Ghalkalan Moga Punjab.

 

 

ABSTRACT:

In the present work, Orodispersible tablet of Aceclofenac were designed with a view to Enhance patient compliance. A combination of super-disintegrants i.e.Ac-di-sol (Croscarmellose sodium), Polyplasdone XL-10, Microcrystalline Cellulose pH 102 was Used along with directly compressible dextrose to enhance mouth feel. The prepared Batches of tablet were evaluated for hardness, friability, drug content uniformity, wetting time, water absorption ratio and in vitro dispersion time. Based on in vitro dispersion time, two formulation were tested for in vitro drug release pattern (in pH7.4phosphatebuffer), short – term stability at 250C  20C/60% RH, 300C  20C/65% RH, 400C  20C/75% RH for 3 month and drug –excipient interaction (IR Spectroscopy) among the two formulation, the formulation prepared by direct Compression method using Ac-di-sol (croscarmellose sodium) 50mg, Polyplasdone XL- 10 -25mg, Microcrystalline Cellulose pH 102- 25mg was found tobe better formulation  T80% = 5 min. based on in- vitro drug release characteristics. Short term stability studies on the formulation indicated that there is no significant change in drug content and in vitro dispersion time

 

 

KEYWORDS: Orodispersible tablet, Aceclofenac, Direct compression, 23 Factorial Design.

 

 

INTRODUCTION:

Oral route of drug administration have wide acceptance up to 50-60% of total dosage forms The most popular solid dosage forms are being tablets and capsules; one important  drawback of these dosage forms for some patients, is the difficulty to swallow. Drinking water plays an important role in the swallowing of oral dosage forms. Often times people experience inconvenience in swallowing conventional dosage forms such as tablets when water is not available, in the case of motion sickness (kinetosis) and sudden episodes of coughing during the common cold, allergic conditions and bronchitis­.  For these reasons, tablets that can rapidly dissolve or disintegrate in the oral cavity have attracted great deal of attention.   

 

Orodispersible tablets are not only indicated for people who have swallowing difficulties, but also are ideal for active people.  Orodispersible tablets are those when put on tongue, disintegrates instantaneously, releasing the drug, which dissolves or disperses in the saliva.Aceclofenac 3  an inflammatory site specific NSAID, The objective of present study is to mask the bitter taste of Aceclofenac by using Dextrose with Physical  Mixture method. And to develop mouth dissolving drug delivery system by simple and cost effective technique. The oro-dispersible tablets can be swallowed without water in the form of  dispersion. They increase the patient compliance as well as provide quicker onset of action. This mouth dissolving tablet of Aceclofenac will disintegrate rapidly in the patient  mouth without need of water or chewing and released its drug content instaneously So this dosage form is more comfortable for pediatric, geriatric patients.


Table No.1: Composition of different batches of Orodispersible tablet of Aceclofenac

Sr. No.

Ingredients

( mg)

A1

A2

A3

A4

A5

A6

A7

A8

1

Aceclofenac

100

100

100

100

100

100

100

100

2

Dextrose

100

100

100

100

100

100

100

100

3

Ac-di-sol

( Croscarmellose sodium)

25

50

25

50

25

50

25

50

4

Polyplasdone XL-10

25

25

50

50

25

25

50

50

5

Microcrystalline

Cellulose p H 102

25

25

25

25

50

50

50

50

6

Magnesium stearate

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

7

Sodium saccharine

10

10

10

10

10

10

10

10

8

Vanillin

5

5

5

5

5

5

5

5

9

Menthol

6

6

6

6

6

6

6

6

10

Talc

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

 


MATERIALS AND METHODS:

Aceclofenac, Ac-di-sol(croscarmellose sodium) Polyplasdone XL-10 Microcrystalline

Cellulose pH 102 obtained as a gift sample from Kairav chemical Ltd. Mumbai

Dextrose, Magnesium stearate sodium Saccharin, Vanillin, Menthol, Talc from Swstik Chemical, Vadodara. All other materials used were of pharmaceutical grade.

 

Formulation of Orodispersible Tablet of Aceclofenac:

Orodispersible tablet of Aceclofenac were prepared by Direct compression according to formula given in (Table.1) A total number of Eight formulations were prepared. All the ingredients were passed through 60-mesh sieve separately and collected, finally compressed into tablets after lubrication with talc (2%) and magnesium stearate (1%) by using 8.5mm flat beveled edged punch set, on 16 station Rotatory Tablet compressing Machine (RIMEK MUMBAI) weight and at approximately equal hardness. Tablets were compressed at equal compression force.

 

Before tablet preparation, the mixture blend subjected for compatibility studies (IR) by using Shimadzu FTIR spectrophotometer and pre-compression parameters like angle of repose4, Compressibility  index 4, and bulk density.4, Tapped density4, Hausner ratio5. The  prepared Orodispersible Tablet of Aceclofenac were subjected for post-compression parameters like uniformity of thickness, hardness, friability, weight variation, drug content uniformity, wetting time, and in vitro disintegration time.

 

Evaluation Parameters

1)  Thickness, Hardness 4

The thickness of five tablets was measured using vernier calipers.. Hardness of the tablets was tested by using 'Monsanto' hardness tester

 

2) Content uniformity 6

The Aceclofenac content in the tablets was estimated as follows.

 

Method:

Powder the tablet and weight equivalent to 10mg of Aceclofenac and dissolved in 100ml phosphate buffer pH 7.4. From that 1ml of solution was diluted to 10ml and assayed for drug content using UV-Visible spectrophotometer at 275nm.

 

3) Weight Variation 4

Twenty tablets were randomly selected form each batch and individually weighed. The average weight and standard deviation of 20 tablets was calculated. The batch passes the test for weight variation test if not more then two of the individual tablet weight deviate from the average Weight.

 

4) Friability 5

Friability of the tablets was determined using Roche Friabilator.

 

5) Porosity: 4

Ratio of total volume of void spaces to the bulk volume of material is often selected to monitor the progress of compression. This ratio is referred to as porosity. It was calculated by using the formula.

Porosity E =  = 1-

Where, t = true volume of tablets.

Frequently Porosity is expressed as

%E=100[1- ]

 

6) Disintegration time: 7

The Dis-integration time of the tablets was determined as per Indian Pharmacopoeia monograph.

 

7) Water uptake of water absorption Ratio: 8

The water uptake characteristic of the loose disintegrant powder allows and evaluation of both the intrinsic swelling and the wettability of the superdisintegrants water uptake were performed at room temperature. A piece of tissue paper folded twice was placed in small Petri dish containing 6 ml of water. A tablet was put on the paper and the time required for complete wetting was 0.5-2min. The wetted tablet was then weighed. Water absorption ratio, R, was determined by using following equation.

Where, Wb =weight of tablet before water absorption and

 = Weight of tablet after water absorption

 

8) In-vitro Release studies: 6, 7

Method:

Dissolution profiles of Aceclofenac tablets wee determined using the Dissolution Test apparatus USP (Lab India Disso 2000) set with a paddle speed of 50rpm. Dissolution was tested in 7.4pH phosphate buffer, Dissolution was performed in 900 ml, at 37+0.50C, 5 ml aliquot was withdrawn, at the 5, 10, 15, 20 up to 60 min with 5minutes interval, and filtered through whatmann filter paper. From these samples, 1ml taken into test tube volume made up with the same buffer up to 10 ml and the drug solution absorbance was analyzed at 275 nm in 1cm cuvettes using UV-Visible spectrophotometer (Systronics UV-VIS spectrophotometer 117).


Table no.2

Batch code

Angle of repose

Bulk Density (gm/cm3)

Tapped Density (gm/cm3)

Compressibility Index (%)

Hausner ratio

A1

30.14

0.47

0.59

20.30

1.25

A2

32.00

0.49

0.75

15.80

1.53

A3

32.47

0.59

0.68

13.04

1.15

A4

35.47

0.56

0.75

25.33

1.33

A5

32.86

0.53

0.63

34.60

1.18

A6

30.69

0.38

0.48

20.00

1.26

A7

34.41

0.35

0.50

30.00

1.42

A8

31.00

0.46

0.55

16.36

1.19

 

Table no. 3

Batch code

Weight

Variation

(5%)

Thickness

(mm)

Hardness

( kg/cm2 )

Friability

(%)

Tensile

Strength

(kg/cm2)

Content uniformity

(%)

Porosity

(%)

A1

Pass

4 ±0.06

3.2±0.31

0.58

12.57

99.35±1.26

20

A2

Pass

4 ± 0.04

3.4±0.45

0.19

13.92

99.08±1.43

35

A3

Pass

5 ± 0.06

3.3±0.34

0.83

10.37

98.86±1.19

25

A4

Pass

5 ± 0.03

3.3±0.64

0.54

9.82

98.14±0.69

14

A5

Pass

5 ± 0.05

3.5±0.54

0.70

13.10

99.42±1.56

16

A6

Pass

6 ± 0.04

3.4±0.15

0.43

12.74

99.88±1.35

30

A7

Pass

5 ± 0.04

3.3±0.71

0.66

12.63

98.10±1.24

22

A8

Pass

6 ± 0.04

3.5±0.45

0.46

13.10

99.23±1.46

16

 

 


An equal volume of fresh medium, which was prewarmed at 370C replaced into the dissolution medium after each sampling to maintain the constant volume throughout the test.

 

9) Stability studies of the tablets 9

Stability studies for the present work carried out at 250C  20C/60% RH, 300C  20C/65% RH, 400C  20C/75% RH for the selected formulation

for 3 month.

 

RESULTS AND DISCUSSION:

Pre-compression studies:

The present work was aimed to find out the effect of various super-disintegrants on the dissolution profile and various properties of Orodispersible Aceclofenac tablet.

 

Eight formulation of Aceclofenac were prepared with different level addition of superdisintegrants, Ac-di-sol( croscarmellose sodium), Polyplasdone XL-10, and Microcrystalline cellulose p H 102 .For each designed formulation powder mixed blend of drug and excipient was prepared and Evaluated for various pre-compression parameters.

 

Compatibility studies (IR) – There was no appearance or disappearance of peaks in the polymer-drug mixture, which confirmed the absence of any chemical interaction between the drug and polymers.

Pre-compression parameters result indicated a good flowability.

 

The results are as follows.

 

Table no. 4

Batch code

Disintegration time ( seconds)

A1

42±0.12

A2

24±0.25

A3

25±0.15

A4

38±0.36

A5

47±0.45

A6

43±0.13

A7

49±0.32

A8

39±0.15

 

Disintegration Time:. The disintegration time was found in the range 24-50 seconds for all batches. The batch A2 showed fastest disintegration. The result are given in Table no. 4

 

 

Water uptake test: Water uptake test which is important criteria for understanding the capacity of disintegrants to swell in presence of little amount of water was calculated and found in the range of 159.40-203.01. The result are given in table no. 5

 

Table no.5

Batch code

Maximal water uptake ( mg/tablet)

A1

183 ±0.32

A2

190.96±061

A3

190.32 ±0.54

A4

203.01 ±0.38

A5

159.40 ±031

A6

184.20 ±0.19

A7

162.20 ±0.12

A8

196.90 ±0.20

 


Time  (Min.)

Percent Drug Release

Batch code

A1

A2

A3

A4

A5

A6

A7

A8

5

64.8

80.1

77.4

74.1

53.1

54.9

64.8

61.2

10

68.3

85.5

83.4

85.5

54.3

63.0

71.2

69.4

15

70.6

90.0

87.7

90.0

59.4

67.6

72.6

74.9

20

72.6

98.9

90.0

99.1

60.9

69.9

74.8

80.1

25

78.3

100.0

99.3

100.0

66.7

73.0

76.3

81.9

30

81.1

-

100.0

-

69.4

80.2

76.7

85.6

35

85.5

-

-

-

74.8

84.2

83.9

90.0

40

90.0

-

-

-

78.8

90.0

87.3

96.5

45

97.7

-

-

-

84.5

95.4

90.0

99.7

50

99.2

-

-

-

90.0

99.3

94.3

100.0

55

100.0

-

-

-

99.5

100.0

99.6

-

60

-

-

-

-

100.0

-

100.0

-

 


In-vitro Release studies: The comparative analysis of each formulation was based on in-vitro kinetic parameters which elucidated the release profile. The time taken for 80% drug release was taken as a response for comparative interpretation of superdisintegrants. Table no.-6

 

 

Fig-1 – Release profile of formulated batches.

 

Table-6: T80% VALUES FOR ORODISPERSIBLE TABLET OF ACECLOFENAC

Batch Code

T80% Values(In minutes)

A-1

A-2                                                          A-3

A-4

A-5

A-6

A-7

A-8

29

5.0

7.5

7.5

42

33

29.5

20

 

 

Stability studies: The selected formulations ( Batch A2,A3 ) were  stored at 25° C ± 2°C/60% RH, 30°C ± 2°C/65% RH, 40°C ± 2°C/75% RH for 3 month in Humidity chamber(Thermo lab Mumbai) and evaluated for their physical appearance and drug content at specified intervals of time. Tablet were evaluated for Weight Variation, Hardness, Friability, Drug content, T80%, There is no change in these parameters as given in Table no. 7 . Based on the results it can be concluded that the formulated Orodispersible tablet of Aceclofenac were stable at given conditions.

 

FACTORIAL DESIGN CALCULATION 10: For analyzing 2 factor interaction and 3 factor interaction with basic polynomial equation aided by Yates algorithm, the magnitude and nature of influence of variables when either alone or in combination is listed in the table and various effect of them were given in table 8.1, 8.2.

 

 

Calculation for Main Effect

1) Effect of Ac-di-sol= [Y2-Y1]+[Y4-Y3]+[Y6-Y5]+[Y8-Y7]

                                                                4

= [5-29]+[7.5-7.5]+[33-42]+[20-29.5]

                                4

= -10.62

 

2) Effect of Polyplasdone XL-10

= [Y3-Y1] + [Y4-Y2] +Y7-Y5] + [Y8-Y6]

                                4

= -11.12

 

3) Effect of MCC p H 102

= [Y5-Y1]+[Y6-Y2]+[Y7-Y3]+[Y8-Y4]

                                4

= +18.87

 

 

Calculation for Two factor interaction

1)             Calculation for Ac-di-sol Vs Polyplasdone XL-10 interaction

High [+] = [Y4-Y3]+[Y8-Y7]

                                2

=[7.5-7.5]+[20-29.5]

                2

= -4.75

 

Low [-] = [Y2-Y1]+[Y6-Y5]

                                2

= [5-29]+[33-42]

                2

= -16.5

Ac-di-sol Vs Polyplasdone XL-10 interaction = ˝ difference

 

= -4.75-[-16.5]

                2

= 5.87

 

 


Table no. 7.1: Aging studies of formulated Orodispersible tablet of Aceclofenac at 25° C ± 2°C/60% RH for 3 month.

Sr. No.

Evaluation Parameter

Observation

Batch A2

Batch A3

Before

After

Before

After

1

Physical Appearance

* *

* *

* *

* *

2

Weight Variation (mg)

* *

* *

* *

* *

3

Hardness(kg/cm2)

3.4 ±0.4

3.4 ±0.3

3.3 ±0.3

3.4 ±0.4

4

Friability ( % )

0.19

0.18

0.83

0.83

5

Drug content ( mg/tablet)

99.08 ±1.43

99.52 ±1.19

99.86 ±1.56

99.59 ±1.35

6

T80% (Dissolution in min.)

5.0 ±0.03

5.0 ±0.05

7.5 ±0.04

7.3 ±0.06

* * = No change

 

Table No.7.2:Aging studies of formulated Orodispersible tablet of Aceclofenac at 30°C ± 2°C/65% RH for 3 month.

Sr. No.

Evaluation Parameter

Observation

Batch A2

Batch A3

Before

After

Before

After

1

Physical Appearance

* *

* *

* *

* *

2

Weight Variation (mg)

* *

* *

* *

* *

3

Hardness(kg/cm2)

3.4 ±0.2

3.5 ±0.3

3.3 ±0.4

3.4 ±0.4

4

Friability ( % )

0.19

0.18

0.83

0.81

5

Drug content ( mg/tablet)

99.18 ±1.24

99.53 ±1.33

99.86 ±1.12

99.92 ±1.46

6

T80% (Dissolution in min.)

5.0 ±0.05

5.2 ±0.06

7.4 ±0.07

7.5 ±0.08

* * = No change

 

Table No.7.3 :Aging studies of formulated Orodispersible tablet of Aceclofenac at 40°C ± 2°C/75% RH for 3 month.

Sr. No.

Evaluation Parameter

Observation

Batch A2

Batch A3

Before

After

Before

After

1

Physical Appearance

* *

* *

* *

* *

2

Weight Variation (mg)

* *

* *

* *

* *

3

Hardness(kg/cm2)

3.4 ±0.5

3.3 ±0.4

3.3 ±0.6

3.4 ±0.4

4

Friability ( % )

0.19

0.17

0.83

0.85

5

Drug content ( mg/tablet)

99.28 ±1.25

99.64 ±1.21

99.86 ±1.31

99.60 ±1.19

6

T80% (Dissolution in min.)

5.0 ±0.06

5.4 ±0.04

7.5 ±0.06

7.5 ±0.04

* * = No change

 

Table no.8.1: YATES ALGORITHM

Batch code

X1

X2

X3

X1X2

X1X3

X2X3

X1X2X3

Total

T80%

A1

-1

-1

-1

+1

+1

+1

-1

+1

29.0[Y1]

A2

+1

-1

-1

-1

-1

+1

+1

+1

5.0[Y2]

A3

-1

+1

-1

-1

+1

-1

+1

+1

7.5[Y3]

A4

+1

+1

-1

+1

-1

-1

-1

+1

7.5[Y4]

A5

-1

-1

+1

+1

-1

-1

+1

+1

42.0[Y5]

A6

+1

-1

+1

-1

+1

-1

-1

+1

33.0[Y6]

A7

-1

+1

+1

-1

-1

+1

-1

+1

29.5[Y7]

A8

+1

+1

+1

+1

+1

+1

+1

+1

20.0[Y8]

 

Table no.8.2

Batch code

Ac-di-sol

Polyplasdone XL-10

MCC p H 102

T80%

A1

25

25

25

29.0[Y1]

A2

50

25

25

5.0[Y2]

A3

25

50

25

7.5[Y3]

A4

50

50

25

7.5[Y4]

A5

25

25

50

42.0[Y5]

A6

50

25

50

33.0[Y6]

A7

25

50

50

29.5[Y7]

A8

50

50

50

20.0[Y8]

 


2)             Calculation for Polyplasdone XL-10 Vs MCC p H 102 interaction

 

High [+] = [Y8-Y4]+[Y7-Y3]

                                2

= 17.25

Low [-] = [Y6-Y2]+[Y5-Y1]

                                2

= 20.5

Polyplasdone XL-10 Vs MCC p H 102 interaction = ˝ difference

= 17.25-20.5

                2

= -1.62

 

3)             Calculation for Ac-di-sol Vs MCC p H 102 interaction

High [+] = [Y6-Y2]+[Y8-Y4]

                                2

= 20.25

Low [-] = [Y5-Y1]+[Y7-Y3]

                                2

= 17.5

Ac-di-sol Vs MCC p H 102 interaction = ˝ difference

= 20.25-17.5

                2

= 1.37

 

 

 

Calculation for Extra Design check point:

Basic Polynomial Equation-

 

Y = B0 + B1(X1) + B2 (X2) + B3 (X3) + B12 (X1X2) + B13 (X1X2) + B23 (X2X3) +         B123 (X1X2X3)

 

The value of B1,B2,B3,B12,B13,B23,B123 was calculated by using the value of X1,X2,X3 from table no.8.1 and which was found to be as follows.

 

B1=9.43, B2= -5.31, B3= -5.56, B12= 0.68, B13= -0.81, B23= 2.93, B123= -3.06,

B0= 21.68

 

Let us consider transformed value = 0.5

Now, Actual polynomial Equation

 

Y = B0 + B1(X1) + B2 (X2) + B3 (X3) + B12 (X1X2) + B13 (X1X2) + B23 (X2X3) +         B123 (X1X2X3)

= 21.68+9.43(0.5)+(-5.31) (0.5) + (-5.56) (0.5) + 0.68 (0.5 x 0.5) + (-0.81) (0.5) (0.5) +   2.93 (0.5) (0.5) + ( -3.06) (0.5) (0.5) (0.5)

= 27.29-6.01

= 21.28

 

Predicted T80% value = 21.28

 

Variables at extra Design check point

Variables

Low level in mg

High level in mg

Ac-di-sol

25

50

Polyplasdone XL 10

25

50

MCC p H 102

25

50

 

Calculation for Ac-di-sol

Average of two level = 25+50

                                                2

= 37.5

˝ of the difference between variables = 50-25

                                                                        2

=12.5

 

Transformed value to actual properties

X1- Average of two level     = 0.5

˝ of the difference between Variables

X1 – 37.5   =    0.5

12.5

 

X1= 43.75

 

Like Ac-di-sol, for Polyplasdone XL-10 andMCC p H 102 Variables are calculated, which was tobe same i.e 43.75 mg. and obtained T80% value = 23.10

 

Having designed using appropriate statistical used to predict the response, that would fulfill the aim of study, by calculating the actual polymer concentration from transformed proportion of each variables, the extra design check point formulation was designed and predicted T80% values was found tobe 21.28 min. Then the response for extra design check point was observed to have T80% value of 23.10 min.

The statistical magnificence of difference between the predicted and observed responses not only validated the design for optimization but also confirms the usefulness of the polynomial equation in predicting in-vitro kinetic parameters.

 

 

CONCLUSION:

From all the above observations, it was concluded that Batch A2 which containing (Ac-di-sol 50mg, Polyplasdone XL-10 25mg, Micro crystalline cellulose pH 102 25mg) gave the promising enhancement in the onset action of Aceclofenac.

 

The superdisintegrants Ac-di-sol (cross carmellose sodium) was found to have maximum impact on the enhancement of dissolution, which was followed by Polyplasdone XL10 while Micro crystalline cellulose pH102 had a negative impact on the enhancement of dissolution of Aceclofenac.

 

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10.   Pharmaceutical statistics, sunfort boltan, vol. 80 Page no.590

 

 

 

Received on 22.02.2010

Accepted on 25.03.2010   

© A&V Publication all right reserved

Research Journal of Pharmaceutical Dosage Forms and Technology. 2(2): March –April. 2010, 198-203